Logo, Kawasaki. Text, w w w dot Kawasaki dot com. Assembly instructions. Teryx L E D Lightbar Harness. Part number 9 9 9 9 4 dash 1 5 2 5. Park vehicle, set brake, turn off ignition. Remove dirt and debris from brush guard. Disconnect negative battery terminal. Using parts from kit 9 9 9 9 4 dash 1 5 2 5, install left bracket and right bracket onto brush guard using M 8 bolts and nuts. Start all nuts before tightening. Torque - M 8 nuts 20 N dash m (2 k g f dash m, 15 foot pounds)
Install light bar between brackets and secure with M 10 bolt and M 10 washer. Do final tightening during last step. Confirm plug is on the driver's side. Note: Remove rubber grommet from the light bar harness. It is not used for this installation. Remove the dash panel following the instructions in the appropriate section of the service manual. Note: Confirm that there are no existing wires behind center panel that can be damaged while trimming switch knockout. Choose one unused switch knockout on the dash. Use an appropriate tool to trim the knockout area and install the switch to the dash. Trim the rubber grommet from the light bar harness. It is not needed. Route the light bar harness through the top left corner of the grill. Loosely secure the harness to the grill using a wire tie. Connect the harness to the light bar harness. Route the harness along the driver side front bumper. Loosely secure the harness with wire tie.
Loosely secure the harness with wire ties in the locations shown. Confirm harness routing has clearance from hot or moving parts. Do not secure wire ties at this time. Route the harness towards the cabin area, securing the harness to the vehicle frame. Pass the harness into the cabin area, by routing under the fuse box.
Route the harness to the center of the dashboard as shown. Disconnect the positive power supply from the 12 volt power outlet socket in the dash board. Connect the 12 volt wire to the harness positive wire using the piggy back connector. Reconnect the positive wire to the socket. Repeat these steps for the negative - ground - wire. Connect the harness switch as shown in the image.
Pushes the connectors onto tabs.
Text, Tighten all of the wire ties to secure the harness routing.
Connect the battery, turn on the key and confirm the light turns on and off as intended.
Hands re-connect the battery wire to the terminal. The technician sits in teh driver seat and tests the light switch.
Text, Re-install the dash panel and the hood panel. Refer to the appropriate section of the service manual for instructions.
Logo, Kawasaki. Text, w w w dot Kawasaki dot com.