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Teryx KRX 1000 Windshield wiper slash washer kit, Assembly Instructions.
Park the vehicle on level ground, set the parking brake, and turn off the ignition switch. Using pliers remove the two rivets shown from the dashboard. Open the dash panel and remove the two rivets shown.
A man performs the instructions as they appear onscreen.
Text, Using pliers remove the two rivets shown from the dashboard.
Using a number 3 philips head screwdriver remove the two screws shown. Remove the dash panel and set aside.
Drill a one eighth inch pilot hole using the dimple in the firewall as a guide. The dimple can be found underneath the cowl assembly.
One one eighth inch hole to seven eighths inch using a one inch step drill.
Position the motor bracket assembly as shown.
Install the two M6 flanged hex head bolts, as shown. Torque, M6 bolts, 8 N M, 0.82 kilogram force meters, 71 inch pounds.
Install the two 5 sixteenth 18 by one half inch bolts as shown. Torque, 5 sixteenth bolts, 12 N M, 1.2 kilogram force meters, 8.8 foot pounds.
He attaches the bolts inside the open center console panel.
Note, it may y be necessary to loosen and reinstall the M6 flange bolts and five sixteenth 18 flange bolts to adjust bracket locations.
Place the water bottle gasket into the frame as shown. The washer bottle gasket can be found mounted on the washer bottle.
Reset the washer bottle nub, located at the bottom of the washer bottle, into the gasket as shown.
Fasten the washer bottle to the frame using the M6 by 1 by 16 button head screw and M6 fender washer.
Install the motor shaft hardware in the following order, 1, 18mm sealing washer, 2, 18mm flat washer, 3, 18mm hex nut, 4, tall rubber cap. Use with a glass windshield.
Route the washer hose and wire harness to the frame as shown, secure to the frame using zip ties. He secures the bottle.
Open the center of the dash panel find switch cutouts 1 and 2. Using a utility knife remove the cutouts. The washer pump switch, will be installed in cutout 2 and the dynamic park switch, will be installed in cutout 1.
Install the wire harness onto the wiper switches before pressing them into the dashboard cutouts. The switches should be installed with the six dots on each switch towards the floor of the vehicle. Reinstall the dashboard panels after this step.
Install the red and black wires of the wire harness to the terminal block. Red is positive and black is negative.
Connect the wiper motor to the wire harness. Test the wiper system in low, high and park to insure proper function. Warning, Insure that the wiper remains unplugged until this step. Sudden movement in the wiper system may result otherwise.
Install the washer bottle connector and washer hose as shown. You will hear a loud click when the connector is properly secured.
Drill an 8.5mm hole through the frame cover using the dimple in the cover as a guide.
Install the PCV sheath, over the washer hose before installing the hose onto the washer nozzle.
Install the washer nozzle, as shown. Torque, M8 nut, 5 N M, 0.5 kilogram force meters, 3.75 foot pounds.
Fill the washer bottle until the fill line is reached. The bottle will hold half a gallon of washer fluid.
He uses a funnel to fill the bottle.
Reinstall the dashboard panels. He lines them up carefully and then reattaches them with a screwdriver.
Install the wiper arm, in the position shown below. Fasten to the motor shaft using the M8 by 1.25 flanged hex nut. Torque, M8 bolts, 16 N M, 1.6 kilogram force meters, 12 foot pounds. Install the wiper blade as shown. A properly installed wiper blade will make a loud click when secured.
Using a pick adjust the brass inserts in the nozzle so the spray pattern matches that shown. The fluid sprays onto the windshield in a V shape.
The wiper blade glides back and forth across the windshield.
Retighten the M8 by 1.25 flanged hex nut. Repeating this step eliminates loss of torque. Torque, M8 bolts, 16 N M, 1.6 kilogram force meters, 12 foot pounds. Kawasaki logo. www dot Kawasaki dot com.